Ship piping: Dealing with harsh environments
Due to direct contact with seawater and mostly located at the bottom of the cabin, the working environment of ship to sea system pipelines is extremely harsh, and corrosion has always been a prominent problem that restricts their maximum efficiency.
In the 1970s, China successfully developed TA5 α - type titanium alloy (Ti-4Al-0.05B), which has high strength and a yield strength of not less than 490MPa for as cast ZTiAl4. It can be used for the manufacturing of pumps and valves in ship auxiliary systems, effectively solving the problem of pipeline corrosion. In the 1980s, Ti75 titanium alloy was developed, which increased its strength by 50MPa while maintaining good comprehensive performance. Its impact toughness and fracture toughness were 1.4 times and 1.2 times that of TA5, respectively. Its stress corrosion fracture toughness was twice that of TA5, and it had excellent cold and hot processing performance, casting performance, and low impurity sensitivity. Ti75 titanium alloy fills the gap of 730MPa marine titanium alloy in China and reaches the international advanced level. At present, the reciprocating saltwater pump and the double seat double ball valve stem made of Ti75 alloy have been used normally, providing solid support for the reliable operation of ship pipeline systems.
We have systematically reported the development history and application effects of titanium alloys for ship pipelines. By interviewing researchers and shipbuilding companies, we gained a detailed understanding of the research and development process and technological breakthroughs of TA5 α and Ti75 titanium alloys. At the same time, the report also showcases the application of pipeline components made of these titanium alloys in actual ships, allowing readers to intuitively feel the important role of titanium alloys in solving the corrosion problem of ship pipelines.
Ship propeller: a high-performance propeller
Titanium alloy has the characteristics of high strength, light weight, excellent resistance to cavitation erosion, and fatigue resistance, making it an ideal material for manufacturing propellers. The lifespan of propellers made of ZTi6Al4V is three times that of copper alloy propellers, greatly improving the propulsion efficiency and reliability of ships.
China began researching ZTi6Al4V alloy in the late 1960s and successfully applied it to hydrofoil propellers in the 1970s. After 20 years of practical verification, the propeller has shown excellent performance and has made significant contributions to the development of hydrofoil boats in China. In addition, China has successfully developed high-strength cast titanium alloys with better welding performance, higher toughness, and better resistance to cavitation erosion. They have been used in the manufacturing of propellers for a certain hydrofoil speedboat, further improving the technical level of ship propellers in China.
We have tracked and reported on the research and application of titanium alloys for ship propellers. The report introduces the design principles, manufacturing processes, and performance in actual navigation of different titanium alloy propellers. By comparing the service life and maintenance costs of copper alloy propellers and titanium alloy propellers, the advantages of titanium alloy propellers are highlighted. These reports provide valuable technical information for ship design units and propeller manufacturing enterprises, promoting the continuous progress of ship propeller technology in China.
In summary, titanium alloys have extensive and important applications in various aspects of ship structures, coolers, pipelines, and propellers. With the continuous advancement of technology, the application prospects of titanium alloys in the field of shipbuilding will become even broader, injecting strong impetus into the development of China's shipbuilding industry. And we will continue to pay attention to the development trends in this field, providing more timely, accurate, and in-depth reports for the industry.